This is like part 3 of my yamaha hpdi outboard motor service. Clearance clearance select items sale sale select items. Yamaha 150250 199905 efi outboards with 66k9150000 fuel screen oe. Yamahas system consists of two lubricant reservoirs, an electric pump, a crankshaftdriven metering pump, floatactivated switches, filter screens, hoses and an electronic oilcontrol system. A tool like this one is needed to crimp the clamp fuel clamp crimp tool. The maintenance schedules in the owners manuals are periodically. The yamaha owners manual suggests you perform standard maintenance on your. Recurrent problems with 200 hpdi find another tech that pump technically can be run dry and burn up but the engine shuts down long before that happens. Yamaha hpdi two stroke outboard motor service manual.
View and download yamaha z200 owners manual online. The best thing you can do before you start the job is buy a factory service manual for your motor. Power tilt and trim maintenance makes a difference yamaha. How to rebuilt a fuel pump on a yamaha 250hp ox66 outboard and also how to change the spark plugs. This model has a electric starter and power steering. Just to confirm, the transfer pump first turns on when the float on the main oil senor goes from position a to b.
As an owner of a 200 hpdi id love to hear the outcome of this. Electric fuel pumps free delivery possible on eligible purchases. The engine has 4 fuel pumps on it, 2 low pressure pumps. Authorized yamaha dealers are notified periodically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual. This site is best viewed in ie7 or newer and firefox 3 or newer. Yamaha hpdi pump maintenance, repairs, reconditionig. To measure the high pressure you have to have yamahas diagnostic laptop program called yds. Edition lit186260700 68f2819919 page 2 emu25071 zmu01690 read this owners manual carefully before operating your outboard motor page 3. Buy yamaha oem outboard remote oil tank resevoir assembly 2. It weighs just 14 pounds more than yamaha s twostroke 200 hpdi outboard. The main tank is in the bilge and its filled with oil. With the key on the manual override switch works and oil pumps into the tank on the motor.
Yamahas limited warranty offers excellent protection against the cost of repairing factory defects. Year as mentioned above in the title this manual covers all the topics of the vehicle s. Important information particularly important information is distinguished in this manual by the following notations. Ive checked the forum and found some great information. New low pressure pumps, vst filters, orings, both fuel filters on motor. Seems like folks have had a lot of problems with vmax hpdi series 1 motors. An electric pump runs the hydraulic fluid in the power tilt and trim system, and if you get a. Yamaha water transfer pump the my20 is a yamaha powered 2. Dec 17, 2011 yamaha 200 hp hpdi engine not getting gas. This cd contains the same info dealership uses to service your motor. Information on this page has come from multiple third parties and can not be guaranteed to be accurate. The follow maintenance schedule has been compiled from current hpdi owners manuals. Jan 29, 2017 this is like part 3 of my yamaha hpdi outboard motor service. Added 5 gals, just to make sure there is gas available.
I replaced the oil tank strainers on my engines this spring. Ten days ago i notice a bog on plane, quick and easy and then gone. This outboard engine weighs approximately 466 pounds. Ever seen vst service, low pressure fuel pumps, oil tank maintenance, decarb, etc.
Yamaha hpdi outboard motor service installing new water pump. Yamaha outboard 6e5819000100 oil tank transfer pump ebay. A yamaha outboard motor is a purchase of a lifetime and is the highest rated in reliability. You can find this information in your service manual or through your authorized yamaha marine dealer. Looking for recommendations for indepth service manual for the outboard as online i dont see many options. Also order one medium pressure fuel hose clamp when replacing this filter. Mar 23, 2014 the engine has 4 fuel pumps on it, 2 low pressure pumps. Yamaha outboard z200 neto, z200tr service repair manual x 100101. Looking for the best knowledge yamaha hpdi mechanic out there. To measure the high pressure you have to have yamaha s diagnostic laptop program called yds. Buy siwinparts new oem replacement fuel pumps for yamaha outboard v6 hpdi vmax 150 175 200 225 300 20002006. Compression on this motor is very good at about 105110psi even. We carry manuals for every yamaha product, pdf so you can print any or all pages for the task at hand. This manual very useful in the treatment and repair.
Get the best deals on yamaha complete outboard engines when you shop the largest online. Prop rpm guide engine rpm chart for proper boat propeller sizing note. Our issue was that the restriction in the oil flow didnt allow the transfer pump to. Wot wide open throttle measurements are made with a tuned engine, a clean boat hull, loaded with an average boat load, and the propeller clean and undamaged.
Get 2001 yamaha outboard parts to fix or repair your yamaha motor. Sierra marine parts catalog yamaha parts application tables. Youve come to the right place to find the perfect fuel pump or fuel transfer tank with pump for sale. We have 2 yamaha z300 manuals available for free pdf download. Siwinparts new oem replacement fuel pumps for yamaha.
Yamaha 200 hpdi oil transfer issue florida sportsman. Yamaha hpdi service manual boating and boat fishing. It weighs just 14 pounds more than yamahas twostroke 200 hpdi outboard. Yamaha outboard parts select model discounted instock. Ask the experts on our yamaha outboard forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. We repair, rebuild, recondition yamaha hpdi 60v9000, 68f9 and 68f91010 high pressure pumps for 150, 200, 250, 300 hp engines. Siwinparts new oem replacement fuel pumps for yamaha outboard.
Important information particularly important information is. As an example, heres a general guide using a modern. If you have any question about the operation or maintenance of your outboard motor, please consult a yamaha dealer. My last 200 hpdi had a similar problem a couple of years after i sold it. Its important to know the location of these filters and to clean or replace them at the recommended intervals. Offering discount prices on oem parts for over 50 years. At the bottom of the page there yamaha outboard z200 neto, z200tr. I have a problem with my 1988 boston whaler outrage 20 whaler drive and 2005 yamaha 300hp hpdi. Seems like everytime a series 1 is replaced under warranty skeeter. Even at anchor after about an hour, hard to get going again so seems issue is back but getting worse than it was previously. Water pump repair kit, yamaha 19972000 e60, 6k5w00780100 fits the following application. Yamaha 60v9070000 replacement fuel pump for 032012 205300 hp hpdi. Looking for the best knowledge yamaha hpdi mechanic out.
In this video i do a couple of crude fuel pump tests using a pressure gauge and then replace the oneway valves in a four stroke efi mercury lowpressure pump. After the 3rd time out this season, it seems the starboard motor again is hard to get going, more so than last year. The alarm function flashes 3x on the oil bars on the gauges. Yamaha s system consists of two lubricant reservoirs, an electric pump, a crankshaftdriven metering pump, floatactivated switches, filter screens, hoses and an electronic oilcontrol system. I wanted to replaced that for years because it leaks oil when the motor is trimmed up.
If it pumps oil then it has to be the float switch in the oil tank on motor. This is a 25 shaft 200 hp yamaha hpdi outboard boat motor. We carry a selection of 12 volt or 110 volt manual and automatic fuel transfer pumps. Had for 250 hours over 3 seasons now winterized at local yard had leaking pwr tilt which yard recommended local yamaha guy as he is more familar. Like its yamaha v6 offshore siblings, the fourcylinder f200 is. Like its yamaha v6 offshore siblings, the fourcylinder f200 is equipped with yamahas vct variable camshaft timing system, which helps the outboard deliver quick acceleration and a strong midrange punch. Yamaha outboard 200 efi fourstroke200 hp, 4 cyl 2785cc 20. Yamaha hpdi two stroke outboard motor service manual library. We put yamaha vmax decals on this engine to match the black cowling. Our issue was that the restriction in the oil flow didnt allow the transfer pump to fill the main oil tank before the pump timed out. Year as mentioned above in the title this manual covers all. Can someone provide some insight into the improvements made on the series 2 and is it really a better motor compared to series 1 or even the ox66. Fuel transfer pump, manual fuel transfer pumps, and 12.
Mystery filters in yamaha hpdi motors fits the yamaha hpdi fuel pump and all standard injectors. Seloc marine repair guides for yamaha outboard engines. This motor was fully serviced in july 2014 with with a new yamaha impeller and housing. You plug the laptop in and there are pressure transducers on the hpdi pump to measure the pressure. Naturally, however, the limited warranty does not cover normal maintenance and wearandtear items, such as spark plugs, fuel and oil filters, shear pins, propellers, hubs, water pumps, and anodes. How do i check to see if the tank switch is bad or line somehow blocked. Yamaha outboard motor was made for the saltwater environment. The transfer pump runs on a time interval 180 sec and fills the tank. Like its yamaha v6 offshore siblings, the fourcylinder f200 is equipped with yamaha s vct variable camshaft timing system, which helps the outboard deliver quick acceleration and a strong midrange punch. Yamaha hpdi outboard motor service installing new water.
I have a 2320 parker 2005 yamaha 200 hpdi oil injection system precision blend system. Apr 22, 2017 in this video i do a couple of crude fuel pump tests using a pressure gauge and then replace the oneway valves in a four stroke efi mercury lowpressure pump. See description for exact model and year compatibility. Clean 200 yamaha hpdi 25 inch or parts most parts also compatible w 150 hp rebuildable block, crank, heads, pistons and connecting rods fuel system, fuel rail, injectors, vst tank, high pressure fuel pump, manual fuel pump, fuel filter, intake manifold and all sensors, reeds oil tank on motor and external oil tank nice top cowl, cowling, hood, motor cover, engine cover, bottom cowl midsection.
I also cleaned the tanks out by sloshing around about a quart of diesel fuel in them and pumping the diesel through the transfer pumps. So i hope this help you on installing your new water pump. Yamaha hpdi 150 175 200 hp fuel pump 68f9070100 jetskiplus. Some features may not work as intended in your current browser. Owner manuals offer all the information to maintain your outboard. I have a 2320 parker 2005yamaha 200 hpdioil injection system precision blend system. I hooked a battery straight to the pump and disconnected the oil line at the tank and verified that the pump works. Yamaha pro angler bobby lane shares power tilt and trim tips, and explains the importance of. Electric fuel pump kit yamaha 150250hp efi 66k90700. The remote tank on the motor will not refill its filled. I bought another boat last year with a 2002 yamaha hpdi, 200 hp on it.
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